Topic: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Hi,

I have recently acquired an old ADI-2 Rev. 1.4 that seems to have a malfunction oscillator. While the device can be operated like described in the manual, all its internal clocks are wildly off and lower than they should be. Maybe somebody with access to a service manual or at least a working device can chime in and help smile

I measured some internal signals with my oscilloscope and a 10X probe with ground spring for as little parasitics as possible. With the ADI-2 set as a 48 kHz master, I expect MCLK to be 12.288 MHz or a multiple of that. However, I measure an actual MCLK of about 10.2 MHz, so about 83 % of the nominal value. Fittingly, the SPDIF output and bit clock are about 2.55 MHz, so a quarter of MCLK. The actual values all fluctuate about 5 % as the clock is somewhat unstable.

Syncing to an external 48 kHz SPDIF signal from my Focusrite 18i20 2nd works, and the ADI-2's lock LED is lit. However, none of sample rate indication LEDs light up as the ADI-2 seems to be unable to make sense of the incoming clock. MCLK further reduces to about 6.6 MHz, BCLK and SPDIF output again being 1/4th of that.

I checked all system voltages, and they seem to be OK. Only the "5P" test point gave me a rather low 4.57 V instead of the expected 5 V.

Finally I measured between pins 5 (output) and 4 (GND) of the canned crystal oscillator marked as 25 MHz and got the following:

https://s1.directupload.eu/images/250516/ej4bimfs.png

I got 41.66 MHz instead of the nominal 25 MHz! Also, Vpp seems excessive since the oscillator is supplied with the "5P" voltage. Maybe there is some odd resonance?

My questions are:
- Is my "5P" voltage measuring 4.57 V out of spec? If yes, what may the culprit?
- The crystal oscillator is definitely off, but I do not know if this due to the "5P" voltage supply or just old age. In any case, what are the specs to look for when searching for a replacement?

Best regards,

deadsnare

2 (edited by deadsnare 2025-05-23 16:17:00)

Re: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Hi again,

a followup: Since the last post, I have replaced the oscillator and my ADI-2 works again.

First, I desoldered the oscillator to check if it works correctly at a full 5 V via a lab PSU. It did not and still oscillated at about 41.66 MHz with no load other than a 10X oscilloscope probe. I have a theory regarding why the oscillator oscillates with this specific frequency: I think that the crystal inside the oscillator is intended to run at its third harmonic with a base frequency of 25 MHz / 3 = 8.33 MHz. However, due to damage or old age, the circuit inside the oscillator instead resonates at the fifth harmonic, which is 8.33 x 5 = 41.66 MHz.

Regarding the replacement: The oscillator in the ADI-2 comes in a standard DIL-8 package, so I took my chances and ordered an Abracon ACH-25.000MHZ-EK. This is a high-precision (30 ppm) part that accepts supply voltages from 4.5 V to 5.5 V, so it should operate correctly even at the low 4.57 V supply I measured. I am unsure about its drive capability, which seems rather low at 15 pF typ., but comparable parts had the same spec. Also, it seems the oscillator only drives one input pin of the FPGA, so the load capacitance is most likely well below that value.

After the replacement arrived, I soldered in the new oscillator, applied power to the ADI-2 and lo and behold, it just worked. So this concludes this issue.

For those interested, some more information: To remove the oscillator, I first desoldered all pins but the GND pin using a desoldering gun, making sure they were loose inside their respective through-holes. Then, heating the GND pin, I slid the oscillator out. The reason for me to do it this way is that there are large GND planes inside the PCB which suck away heat from the desoldering gun to quickly for it to be able to make all solder inside the through-hole fluid enough for it be able to be sucked away. With the oscillator removed and using a large chisel tip and some additional flux, I was able to clean the through-hole easily with desoldering wick. Both chisel tip and desoldering wick are hard to impossible to use while the oscillator's GND pin is still inside its through-hole, so removing the oscillator first is almost obligatory.

Also, SMD oscillators should be usable for a replacement, since there are pads below the oscillator package! A standard 7 x 5 mm SMD oscillator should fit, with some pad space to spare for handsoldering. The pad dimensions are

      FPGA
            ~1 mm
 ___         ___
| 4 | ~4 mm | 3 | ~2 mm
|___|       |___|

~3 mm
 ___         ___
| 1 |       | 2 |
|___|       |___|

This is the pinout:
1 Enable/NC (is directly connected to Vdd pad)
2 GND
3 Output
4 Vdd

Best regards,

deadsnare

Re: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Wow, great work and a nice read too, thanks!

Vincent, Amsterdam
https://soundcloud.com/thesecretworld
BFpro fs, 2X HDSP9652 ADI-8AE, 2X HDSP9632

Re: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Thanks for the kind words! I hope that this helps should somebody else encounter the same or a similar problem.

As a nice boon, the ADI-2 I've repaired exceeds its ADC SNR rating by a whopping 3 dB, noise is about -113 dBFS RMS unweighted without any connection on the inputs. Really impressive for such an old device smile

Re: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Another fix: I have noticed that the front panel switches all tended to double- or even triple-strike, making operation of the ADI-2 cumbersome. However, I also managed to find a replacement for these: Alps Alpine SPPH430200 are an exact fit. These are momentary switches rated for logic-level loads.

https://s1.directupload.eu/images/250523/ggqgfcbc.jpg

Comparing the new switch (on the right) with one of the old ones (on the left), one can easily see why the old switches malfunctioned: They are heavily oxidized. With the new switches, each single press is now recognized as such again.

Re: Finding replacement for defective oscillator in ADI-2 Rev 1.4

Nice!

Vincent, Amsterdam
https://soundcloud.com/thesecretworld
BFpro fs, 2X HDSP9652 ADI-8AE, 2X HDSP9632